DIY Tray Dimensions: 23.5"x16"x3.5"
Supplies:Two-1"x4"x8' pine boards
1 inch screws
Vinegar
Steel Wool Pads
Tea
Cut list:Four-22" for bottom
Two-23 5/8" for long sides
Two 14.5" for short sides
Take one of the 1×4's and cut it into four 22" pieces for the bottom of the tray. Cut two 23 5/8" for long sides. Cut two 14.5" for short sides. Use a table saw to cut the two 14.5" at 1.5". This will leave two piece 1.5" and two pieces about 2".
Now we are going to trace a template for the handle onto the two pieces that are 2" by 14.5". I used a square rubbermaid container. Mark the middle of the container and the middle of the board and place the container 1" from the bottom.
Cut out with a jig saw.
Use screws to attach the bottom part of the short sides to the bottom pieces. You could also use nails and glue but I think the screws hold better.
Now attach the long sides to the bottom with screws.
Take the two 14.5" by 1.5" wood pieces and attach them to the top of the short sides with screws. You might have to really work to wiggle them into place!
Now we are going to use a fun treatment to give the wood an aged, rustic look. First brew a couple of tea bags and brush the tea into the wood with an old paintbrush. The tea won't change the look of the wood but will react with the vinegar/steel wool. Then mix a few steel wool pads with some vinegar. I put mine in a mason jar and leave it overnight to give the steel wool time to mix with the vinegar. The mixture won't change color and should be ready to use after 12-24 hours. I rinse the brush I used for the tea mixture and use the same one for vinegar mix. Just brush it onto your tray and then wait! The wood should start changing immediately but sometimes takes about an hour to change.
Different kinds of wood react differently to the mix but the pine turns a nice greyish color.
Finished! You could put some furniture wax or even polycrylic on the tray to give it some water resistance.
All ready for breakfast in bed! I might try and leave my tray like this in my kitchen and see if my family gets the hint and brings me breakfast!
